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Model note · Insulin Pump

Insulet Omnipod 5 Automated Insulin Delivery System

Omnipod 5 is a tubeless patch pump: a disposable Pod with an integrated reservoir and automatic cannula insertion is worn on the body for up to three days and controlled over Bluetooth by a locked down Controller or a smartphone app. In Automated Mode an algorithm hosted on the Pod adjusts insulin using CGM readings; in Manual Mode it follows programmed basal rates. Because the Pod is thrown away every three days, most hardware issues show up as Pod failures rather than repairs.

The model

Maker, model and type.

Maker
Insulet Corporation
Model
Omnipod 5 Automated Insulin Delivery System (Omnipod 5 ACE Pump Pod with Controller or App)
Device type
Insulin Pump
Main document
Open the public document

Key specifications

What the public record says.

ItemValueSource
Basal range0.05 to 30 U/h in 0.05 U stepsSource
Bolus range and maximum rate0.05 to 30 U in 0.05 U steps; up to 1.5 U per minuteSource
Delivery accuracy (IEC 60601-2-24)Basal plus or minus 5% at 0.05 U/h or more; bolus plus or minus 5% at 1.0 U or more, plus or minus 0.05 U below 1.0 USource
Occlusion detectionAt 5.0 unitsSource
Pumping mechanismMicroprocessor driven step drive turning a leadscrew against a syringe style reservoirSource
Wear time and powerUp to three days per Pod; disposable batteries in the PodSource
Operating environment5 to 40 degrees C, 20 to 85% relative humiditySource
Event memory and shelf lifeEvents stored on the Controller for up to 90 days; Pod shelf life 18 months, EtO sterilisedSource
InsulinU-100 insulinSource
FDA clearanceK203768, Omnipod 5 ACE Pump (Pod), 27 January 2022, product code QFG, predicate Omnipod DASH (K191679)Source

Recalls

Known FDA recalls.

  • Z-2603-20262026-05-20

    External soft cannula damage causing insulin to leak around the Pod.

    FDA record
  • Z-1797-20262026-03-12

    Internal soft cannula tear in Pods from 49 lots, leaking insulin into the Pod.

    FDA record
  • Z-0132-20262025-09-11

    iOS app: holding a field with iPhone magnifier could duplicate digits in manual entries.

    FDA record
  • Z-2016-20252025-05-23

    iOS app did not accept a comma decimal separator in some regional settings.

    FDA record
  • Z-0591-20242023-11-30

    Android app bolus calculator dropped a leading decimal point.

    FDA record
  • Z-0423-20232022-11-14

    Controller charging port and cable could overheat, melt or fail to charge.

    FDA record

Safety

Safety warnings from the record.

  • Cannula leaks cause under delivery that can lead to prolonged high glucose and, in severe cases, diabetic ketoacidosis. Source
  • Bolus entry software faults in the app could lead to over delivery if users do not spot the error. Source
  • A heating Controller port can cause minor burns if touched. Source

Sources

Where this note comes from.

Not covered: Alarm names come from the 510(k) comparison table; exact on screen wording and troubleshooting steps are in the Omnipod 5 user guide, which was not read, so first checks for each alarm are kept general. Reservoir volume and Pod dimensions were not in the summary. The Pod is disposable, so there are no service parts. MAUDE counts are extremely high due to summary reporting and are not failure rates. The manufacturerUrl points to the FDA summary.

BMEssentia knowledge drafted from public information, reviewed by Hasan Khaled Ismail on 2026-10-24. Always follow the manufacturer's instructions for use and service manual.